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Jungheinrich DFG 540

Jungheinrich DFG 540

Jungheinrich DFG 540

Specification

Make
Make
DFG
Model
Model
540
Working Height
Working Height
3.5m / 11ft 6in
Maximum Outreach
Maximum Outreach
4.223m / 13ft 11in
Min Weight
Min Weight
6,090.00kg / 13,459lbs
Safe Working Load
Safe Working Load
4,000.00kg / 8,840lbs
Machine Length
Machine Length
4.145m / 13ft 8in
Machine Width
Machine Width
1.45m / 4ft 10in
Machine Height
Machine Height
2.548m / 8ft 5in
Power Options
Power Options
Diesel
Turning Radius
Turning Radius
2.64m / 8ft 8in

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Key Features Accessories Ideal Applications Overview Resources

Jungheinrich DFG 540 - Counter Balance Forklift

Main Details

The Jungheinrich DFG 540 is part of the powerful and ergonomic series 5s forklift trucks which perform exceptionally when reversing, for example during loading processes. They are perfect for moving the heaviest loads as well as loading and unloading trucks.

The advanced hydrostatic drive technology brings their true strengths to the fore, including fast reversing, dynamic acceleration and excellent handling. These machines also offer the highest stability and consistency which qualify our forklifts for a multitude of transporting tasks. The trucks can be optimally adapted to every application via five operating programmes and a safety glass roof offers protection against weather as well as falling small parts.

In the floating cab, the ergonomically designed workplace ensures the driver hardly feels any vibration due to the decoupling of the cabin from the chassis. The continuously adjustable steering column with memory function and TFT full colour display also make this cockpit a perfect workplace.

Available to hire, lease or buy from Hire Safe Solutions in the UK & ROI

Jungheinrich DFG 540 Ideal Applications

  • Stacking
  • transporting tasks outdoors
  • Sites that must conform with EU exhaust emissions stage 3 regulations
  • Pallet/container lifts
  • Heavy lifts

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A feature allowing all 4 wheels to be utilised for steering, drastically improving the manoeuvrability of the machine in environments where space is limited. The operator can easily cycle between steering modes from the cab.
A four-wheel steering mode where all 4 wheels can turn in the same direction, allowing the machine to traverse diagonally, similar to a crab's walk.
The air conditioning option helps to automatically create a climate of constant well-being in the passenger compartment, even in the event of direct sunlight or very high or very low external temperatures. For this purpose the temperature, the intensity of the ventilation and the air distribution are regulated by sensors according to the settings and continuously adapted to the current conditions. Integrated dehumidification effectively prevents fogging of the crystals.
This machine is fitted with a powerful yet efficient Stage V engine. Not only are Stage V engines designed to be more fuel-efficient, but they also emit significantly fewer harmful emissions through the use of advanced technologies like selective catalytic reduction (SCR), diesel particulate filters (DPF), and exhaust gas recirculation (EGR).
Benefit from exceptional traction on rough terrain thanks to its 4-wheel drive and the automatic levelling system, which acts on both the wheels and stabilisers.
Self-levelling stabilisers can be deployed when the machine is stationary to provide additional stability and enhance the machine's lifting capacity.
The digital radio expands the features of the vehicle radio by incorporating a Digital Receiver which receives DAB and DAB+ terrestrial radio broadcasts. The advantages of digital radio include an enormous range of channels and impressive sound quality. As digital broadcasts are not yet available in all areas, DAB reception will automatically switch between digital and analogue reception depending on the signal strength. Integrated Bluetooth connection.
Kit composed of n.4 ball cameras with extremely robust case in polycarbonate for hard-to-reach areas outside the vehicle. Alignable on all sides. Camera images are displayed on the touch screen monitor in the cab, dividing the video into four equal sections.
High-resolution XL (12 inch) touchscreen which facilitates use of the driving screens and load charts in the cab. The software installed on the new RTH range, also accessible from the touch screen, has been completely renewed. The restyled interface graphics ensure easy, intuitive use with user-friendly icons to identify the various functions. The main functions and innovations include: Another important innovation is the Magni LLD (Live Load Diagram) system, which offers three different versions of the load chart screen for a complete view of the operating limits, to enable work in total safety:
Video camera installed on the rear of the machine to increase visibility and thereby safety when manoeuvring. Thanks to the monitor in the cab it is possible to check any blind spot.
The air suspension seat absorbs the majority of the machine’s dynamic oscillations during movement, making driving more comfortable. The seat is equipped with a 24V heating system that increases seat comfort and user wellbeing on cold days.  The heat is gradually reduced automatically, and when the lowest level is reached, the seat heating system is switched off automatically. It is also possible to disable the system manually at any time.
A powerful rotating component allows for 360° of continuous rotation/slew.
This tyres fitted on this machine feature an aggressive tread design for improved handling and rough-terrain capability. This style of tyre is best for unfinished sites and muddy, uneven ground conditions such as construction sites.
Patented track design features 4 independent tracks, swivelling vertically up to 20° for a smooth drive on rough ground conditions and 30° steer angle for easy manoeuvring.
A four-wheel steering mode where all 4 wheels can turn in the same direction, allowing the machine to traverse diagonally, similar to a crab's walk.
A feature allowing all 4 wheels to be utilised for steering, drastically improving the manoeuvrability of the machine in environments where space is limited. The operator can easily cycle between steering modes from the platform's controls.
Axles that are designed to pivot in the middle to compensate for uneven terrain and keep all tyres on the ground, ensuring exceptional terrainability.
Independent/self-levelling outriggers or jacks allow this machine to really excel on uneven and challenging terrains.
This tyres fitted on this machine feature an aggressive tread design for improved handling and rough-terrain capability. This style of tyre is best for unfinished sites and muddy, uneven ground conditions such as construction sites.
Non-Marking Rough Terrain Tyres have all of the benefits of standard non-marking tyres, but with the added benefit of being able to be used on challenging terrains.
Dual extending decks provide ample room for multiple operators to work comfortably at height. For accurate dimensions, always refer to the manufacturer's specification sheet.
Benefit from an increased platform working area thanks to this machine's extending deck. For accurate dimensions, always refer to the manufacturer's specification sheet.
Benefit from an increased platform working area thanks to this machine's robust slide out deck extension. For accurate dimensions, always refer to the manufacturer's specification sheet.
With non-marking rubber tracks, you’re better equipped for any challenge around the job site. Non-marking rubber tracks provide exceptional terrainability on uneven and soft ground, and prevent black marks from appearing when you use your machine on more sensitive or light-coloured floors like concrete slabs.
A four-wheel steering mode where all 4 wheels can turn in the same direction, allowing the machine to traverse diagonally, similar to a crab's walk.
A feature allowing all 4 wheels to be utilised for steering, drastically improving the manoeuvrability of the machine in environments where space is limited. The operator can easily cycle between steering modes from the platform's controls.
Axles that are designed to pivot in the middle to compensate for uneven terrain and keep all tyres on the ground, ensuring exceptional terrainability.
Independent/self-levelling outriggers or jacks allow this machine to really excel on uneven and challenging terrains.
This machine comes fitted with 110V AC power to platform giving you the ability to power your tools from inside the basket, eliminating the hazards posed by loose cables. Requires a power source to be plugged into the base of the machine to power the platform outlet.
This tyres fitted on this machine feature an aggressive tread design for improved handling and rough-terrain capability. This style of tyre is best for unfinished sites and muddy, uneven ground conditions such as construction sites.
These are pneumatic tyres that are injected with a polyurethane-type substance that adds rigidity to the tyres and prevents punctures. They work well in environments where there is often debris and sharp objects on the ground that tend to cause punctures.
Non-Marking Rough Terrain Tyres have all of the benefits of standard non-marking tyres, but with the added benefit of being able to be used on challenging terrains.
Non-Marking Tyres leave no black marks behind and are the perfect solution when working on sensitive flooring in environments such as showrooms and shopping centres.
Boost productivity with an increased platform size and multiple entry points, allowing multiple operators to work comfortably, and reducing the need to reposition the platform as often.
Choose between emission-free electric operation, and rugged and reliable diesel operation at the press of a button.
Benefit from uninterrupted work cycles thanks to a powerful yet efficient diesel engine, capable of tackling challenging terrains with ease.
With non-marking rubber tracks, you’re better equipped for any challenge around the job site. Non-marking rubber tracks prevent black marks from appearing when you use your machine on more sensitive or light-coloured floors like concrete slabs.
Quad Tracks provide the benefit of both continuous tracks and wheels, giving the operator excellent manoeuvrability, improved traction, superior comfort over obstacles, and best of all no “break over” effect.
Heavy-duty steel link tracks offer ultimate terrainability on a variety of surfaces and are ideal when needing to operate the machine on soft or wet ground.
Best suited for carrying or moving large amounts of material around site; such as soil, rubble, potatoes etc. Also great for salt jobs, waste handling, recycling and snow removal. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Introducing our raised height forklift and telehandler jib, the perfect attachment for lifting and transporting loads that don't require palletising. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Designed for convenience and safety, our fork extensions feature a fully rounded toe with heavy-duty capping, ensuring easy entry and exit when handling loads or pallets. With a removable heel pin, these extensions allow for drive-in entry, eliminating the need for manual lifting and complying with Health & Safety regulations. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Extendable rotating platform with 500 kg maximum capacity, type approved to carry three persons. Galvanised, reinforced steel structure. Non-slip floor covering to ensure the utmost safety when working at height. Platform equipped with overload sensor and rack with a practical anti-shock system which ensures smooth, even rotational movements when stopping and starting movement. Equipped with a practical, efficient extension system allowing you to gain two metres per side. Equipped with practical fork slots for movement during storage. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Extendable rotating platform with 1,000 kg maximum capacity, type approved to carry three persons. Galvanised, reinforced steel structure. Non-slip floor covering to ensure the utmost safety when working at height. Platform equipped with overload sensor and rack with a practical anti-shock system which ensures smooth, even rotational movements when stopping and starting movement. Equipped with a practical, efficient extension system allowing you to gain two metres per side. Equipped with practical fork slots for movement during storage. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Operator basket with integrated 300 kg winch attachment with swivelling type-approved hook. Attachment equipped with rope pressure roller and hydraulic limit switch system for rope raising/lowering. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Jib, length 7 metres, with integrated winch on attachment. Tubular structure to improve the weight/capacity ratio. Winch equipped with rope pressure roller and hydraulic limit switch system for rope raising/lowering. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Dual T-section beam with fixed hook, capacity 2,000 kg and length 2.7 metres.

For more information or to add this accessory to your hire, get in contact with us today

Call: 0800 865 4455

Email: info@dev.hiresafesolutions.com
Type-approved hook, high-strength alloy steel. Capacity up to 6,000 kg For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Jib with integrated winch on attachment, capacity 2,000 kg and length 2 metres. Tubular structure to improve the weight/capacity ratio. Winch equipped with rope pressure roller and hydraulic limit switch system for rope raising/lowering. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Jib with integrated winch on attachment, capacity 3,000 kg and length 1.7 metres. Tubular structure to improve the weight/capacity ratio. Winch equipped with rope pressure roller and hydraulic limit switch system for rope raising/lowering. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Winch with swivelling type-approved hook with 6,000 kg capacity. Attachment equipped with rope pressure roller and hydraulic limit switch system for rope raising/lowering. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
When working at height, it can be difficult to have a power supply for small and heavy power tools. A hanging cable reel is far from safe and an external power supply is rather expensive. The solution is a hydraulic generator, which can be connected to the hydraulic circuit of MEWPs to provide all the power required. Hydraulic generators are available in a range of electric potentials, including 110 V and 230 V. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Perimeter lights project a visible coloured light pattern onto the floor surrounding the machine, acting as a visual warning to other workers in the vicinity of the machine. They are effective in both daytime and night-time and are a great solution when working in environments where noise pollution is a factor. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
When working with powered access, there is a risk of dropping tools out of the platform, which if working high enough, could prove fatal. Tool tethers offer a safe and effective way of preventing this and can be easily secured to a wristband, harness or fixed anchoring point on the platform. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Spark Arrestors can be fitted to the exhaust system of most diesel engines and prevent the emission of sparks when working in potentially flammable or explosive environments. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Typically used in Petrochemical plants and areas where petrol and other flammable materials are present, Chalwyn valves provide emergency overspeed shutdown protection for diesel engines and are the most effective way of preventing runaway situations. They work by blocking the engine's air intake system, cutting off an uncontrolled external fuel source and the air required to keep the engine running. When operating diesel engines in Petrochemical plants and other hazardous environments such as petrol station forecourts, a sudden release of flammable gas or hydrocarbon vapour can happen at any time and be instantly drawn into the engine's air intake. This external fuel source would prevent the machine from shutting off, meaning the engine would continue to accelerate rapidly. Chalwyn Valves are the most effective way of preventing these runaway situations, providing emergency overspeed shutdown protection by blocking the engine's air intake system, cutting off the uncontrolled external fuel source and the air required to keep the engine running. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
To help make transporting pipes and conduits easier for electricians, plumbers and maintenance workers, these boom pipe racks fit securely to the basket's handrails and have been designed to be as unobtrusive as possible, optimising the platform's work space. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Ideal for HVAC, fire sprinkler installation and other applications, these heavy duty pipe racks improve efficiency on site and offer a safe method of lifting large, heavy materials. They also come with a spool holder capable of dispensing cable quickly and smoothly, perfect for electricians and other trades. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
For applications where materials such as pipes, conduit and cladding need to be lifted, pipe racks can be fitted to the machine; providing a safe alternative to balancing the materials on the handrails, which could potentially cause serious injury if they were to fall. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
When using telehandlers or forklifts, operators can sometimes forget to fasten their seatbelts, or in some cases, simply choose to ignore the safety feature entirely. To combat this, warning beacons can be fitted to the machine; providing an audible alert when the seatbelt is not fastened. On some models, operation of the machine can be prevented entirely until the seatbelt is fastened. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Robust control box shrouds can be fitted to reduce the risk of unintended actuation and provide added operator protection whilst operating the MEWP. They also help to increase safety by requiring two-handed operation to raise the platform, ensuring the operator's body is upright and away from the railings; reducing the risk of entrapment. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Benefit from added peace of mind when working on sensitive flooring by adding a machine nappy onto your hire. Made from a durable PVC, they are available for most of our fleet and help to minimise risk of hydraulic spillages in the event of a leak. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
It's essential to fully charge all electric equipment each night in order to get the most out of them and prolong the lifespan of the batteries. Charging facilities on site can often be limited and 110V power may not even be an option. In these cases, our 110V transformers can be used to lower the 240V voltage coming from a standard UK plug socket down to the 110V that is required to safely charge the electric equipment. These can be supplied in 3.3kVA or 5kVA models depending on the type of machine being charged. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Perfect for any equipment fitted with outriggers/jack legs, these outrigger pads help to reduce the high pressures generated on the ground from each outrigger. Most soils and unfinished ground are unable to support these levels of pressure and pose the risk of the MEWP capsizing. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Our tough, durable ground guards offer a safe solution when working on soft or sensitive ground. They are strongly recommended when manoeuvring over grass to prevent the MEWP from sinking and becoming stuck. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Featuring multiple load capacities with automatic envelope control, this machine offers an increased SWL by automatically adjusting its working envelope.
Powered by a smaller, power-optimised EU Stage V-compliant Diesel engine, supported by the machine's electric motor when extra power is needed.
This machine is completely electric-powered, perfect for working indoors and in sensitive environments.
Telematics can be added to your machine and act as an additional layer of security. Not only do they provide real-time monitoring, but they also help to prevent unauthorised use, limiting access to either IPAF-trained personnel only; or specific individuals with a unique pin code. Geo-Fencing can also be setup, further strengthening site security by ensuring the machine can only be operated in a pre-defined area. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com
Our safety harness and lanyards provide the operator with the necessary fall protection needed when operating any boom lift (Categories 1b and 3b). They are available to purchase and come with a handy carry bag to store your harness in.

For more information or to add this accessory to your hire, get in contact with us today

Call: 0800 865 4455

Email: info@dev.hiresafesolutions.com
Wheel covers can be used both indoors and outdoors and are the perfect solution for avoiding black tyre marks when working on finished surfaces. Supplied as a set of 4, our wheel covers are a great alternative when non-marking tyres are not an option. For more information or to add this accessory to your hire, get in contact with us today Call: 0800 865 4455 Email: info@hiresafesolutions.com